Design features

Rotor system

Main article: Helicopter rotor

The rotor system, or more simply rotor, is the rotating part of a helicopter which generates lift. A rotor system may be mounted horizontally as main rotors are, providing lift vertically, or it may be mounted vertically, such as a tail rotor, to provide lift horizontally as thrust to counteract torque effect. The rotor consists of a mast, hub and rotor blades.

The mast is a cylindrical metal shaft which extends upwards from and is driven by the transmission. At the top of the mast is the attachment point for the rotor blades called the hub. The rotor blades are then attached to the hub by a number of different methods. Main rotor systems are classified according to how the main rotor blades are attached and move relative to the main rotor hub. There are three basic classifications: rigid, semirigid, or fully articulated, although some modern rotor systems use an engineered combination of these types.

Rigid

In a rigid rotor system, the blades, hub, and mast are rigid with respect to each other. The rigid rotor system is mechanically simpler than the fully articulated rotor system. There are no vertical or horizontal hinges so the blades cannot flap or drag, but they can be feathered. Operating loads from flapping and lead/lag forces must be absorbed by bending rather than through hinges. By flexing, the blades themselves compensate for the forces which previously required rugged hinges. The result is a rotor system that has less lag in the control response, because the rotor has much less oscillation.^[29] The rigid rotor system also negates the danger of mast bumping inherent in semi-rigid rotors.^[30] The rigid rotor can also be called a hingeless rotor.^[31]

Semirigid

Semirigid rotor system

A semirigid rotor system allows for two different movements, flapping and feathering. This system is normally composed of two blades, which are rigidly attached to the rotor hub. The hub is then attached to the rotor mast by a trunnion bearing or teetering hinge and is free to tilt with respect to the main rotor shaft. This allows the blades to see-saw or flap together. As one blade flaps down, the other flaps up. Feathering is accomplished by the feathering hinge, which changes the pitch angle of the blade. Since there is no vertical drag hinge, lead-lag forces are absorbed through blade bending.

Helicopters with semi-rigid rotors are vulnerable to a condition known as mast bumping which can cause the rotor flap stops to shear the mast. Mast bumping is normally encountered during low-G maneuvers, so it is written into the operator's handbook to avoid any low-G conditions.

Fully articulated

In a fully articulated rotor system, each rotor blade is attached to the rotor hub through a series of hinges, which allow the blade to move independently of the others. These rotor systems usually have three or more blades. The blades are allowed to flap, feather, and lead or lag independently of each other. The horizontal hinge, called the flapping hinge, allows the blade to move up and down. This movement is called flapping and is designed to compensate for dissymmetry of lift. The flapping hinge may be located at varying distances from the rotor hub, and there may be more than one hinge. The vertical hinge, called the lead-lag or drag hinge, allows the blade to move back and forth. This movement is called lead-lag, dragging, or hunting. Dampers are usually used to prevent excess back and forth movement around the drag hinge. The purpose of the drag hinge and dampers is to compensate for the acceleration and deceleration caused by Coriolis Effect. Each blade can also be feathered, that is, rotated around its spanwise axis. Feathering the blade means changing the pitch angle of the blade. By changing the pitch angle of the blades the thrust and direction of the main rotor disc can be controlled.

Combination

Modern rotor systems may use the combined principles of the rotor systems mentioned above. Some rotor hubs incorporate a flexible hub, which allows for blade bending (flexing) without the need for bearings or hinges. These systems, called "flextures",^[32] are usually constructed from composite material. Elastomeric bearings may also be used in place of conventional roller bearings. Elastomeric bearings are bearings constructed from a rubber type material and have limited movement that is perfectly suited for helicopter applications. Flextures and elastomeric bearings require no lubrication and, therefore, require less maintenance. They also absorb vibration, which means less fatigue and longer service life for the helicopter components.

Antitorque configurations

MD Helicopters 520N NOTAR

Most helicopters have a single main rotor, but torque created as the engine turns the rotor against its air drag causes the body of the helicopter to turn in the opposite direction to the rotor. To eliminate this effect, some sort of antitorque control must be used. The design that Igor Sikorsky settled on for his VS-300 was a smaller rotor mounted vertically on the tail. The tail rotor pushes or pulls against the tail to counter the torque effect, and has become the recognized convention for helicopter design. Some helicopters utilize alternate antitorque controls in place of the tail rotor, such as the ducted fan (called Fenestron or FANTAIL), and NOTAR. NOTAR provides antitorque similar to the way a wing develops lift, through the use of a Coandă effect on the tailboom.^[33]

The CH-47 Chinook uses tandem rotors

The use of two or more horizontal rotors turning in opposite directions is another configuration used to counteract the effects of torque on the aircraft without relying on an antitorque tail rotor. This allows the power normally required to drive the tail rotor to be applied to the main rotors, increasing the aircraft's lifting capacity. Primarily, there are three common configurations that use the counterrotating effect to benefit the rotorcraft. Tandem rotors are two rotors with one mounted behind the other. Coaxial rotors are two rotors that are mounted one above the other with the same axis. Intermeshing rotors are two rotors that are mounted close to each other at a sufficient angle to allow the rotors to intermesh over the top of the aircraft. Transverse rotors is another configuration found ontiltrotors and some earlier helicopters, where the pair of rotors are mounted at each end of the wings or outrigger structures. Tip jetdesigns permit the rotor to push itself through the air, and avoid generating torque.